Industrial fabric welding is a process where pieces of fabric are joined together using heat and pressure. It is an effective way to bond different pieces together in a strong fashion, and helps to prevent leaks in the finished product, as well as reducing the impact of abrasion and reducing long-term maintenance costs for the finished product. There are a range of industries and sectors that benefit from fabric welding, including medical mattress manufacturing and other specialist medical equipment.
Fabric welding can take many forms and sizes, depending on the project and task at hand, and the different requirements for specific industries where it is needed. Some examples of fabric welding include high frequency welding that are used to produce care products such as pressure areas for mattresses and cushion covers, medical trolley covers, and high-risk mattresses and other types of medical upholstery. It is important within the medical industry in particular that fabric welding produces materials and products that can withstand heavy, consistent use in pressure situations.
Industrial fabrics are the type of fabrics that have been designed and made to withstand heavy use and functions that just are not expected from ‘normal’ fabrics and textiles. They are chosen for the qualities of durability and strength and are used within many different sectors and industries.
What industries are industrial fabrics used in?
Fabric welding and industrial fabrics are used in specific instances and industries where the qualities of strength and durability are most required. You’ll find that fabric welding is used to manufacture tents and awnings, graphic banners that are displayed outside and exposed to the elements, roofing materials, medical mattresses and other medical equipment, as well as retail beds and wholesale, specialist technical textiles.
What is the benefit of fabric welding?
Industrial fabric welding has a ton of benefits in how the products are made. The process creates such a strong bond between the different fabric pieces that it is robust and durable. The whole idea of fabric welding is to create these products that won’t leak or break, which is the ideal scenario for medical upholstery in particular. With such robust products, you find that the life cycle is much longer due to the quality of the finish and the reduced need for maintenance, lowering the associated costs. There are good levels of abrasion resistance and long-lasting seams. All of these things, alongside the water resistant qualities are achievable even with a smooth finish that looks great.
The best companies that specialise in technical textiles understand the pressures placed on those industries where their services are required. Providing the materials and products that help within the medical sector for instance, require high standards, robustness, and a long life span. There is a real drive to continue with innovation that improves product advancement immeasurably, to continue investment into the latest technology and the latest methods and materials to ensure that the journey from the mind to the drawing table, and onto the manufacturing line is a smooth and realistic one, where boundaries are pushed.